FB2, PL1, RQP6 Hoses

ASSEMBLY INSTRUCTIONS FOR:

1G00 SERIES TWO-PIECE COUPLINGS. USE ONLY RYCO FB2 SERIES HOSE.
RYCO Crimp Chart detailing Crimp Length and Diameter is available from RYCO Hydraulics.

STEP ONE

Cut hose to length required.
Ensure hose is cut squarely. Clean hose bore.

STEP TWO

Push ferrule onto hose until hose end abuts with
ferrule end. Inspect hose via hole in ferrule to confirm.

STEP THREE

Push ferrule onto hose until hose end abuts with
ferrule end. Inspect hose via hole in ferrule to confirm.

STEP FOUR

Place assembled end into the jaws of the crimp
   machine with 13 mm (0.51”) of the ferrule
   protruding in front of the jaws.
   Crimp only the rear 22 mm (0.87”) length of ferrule.

STEP FIVE

Operate the machine to crimp the ferruleto the
predetermined diameter.
(Refer to “RYCO Crimp Chart”).

STEP SIX

Open the crimp machine and remove the assembly.
Check the crimp diameter and crimp length with
a caliper or micrometer.
Check, via inspection hole in ferrule, that the
coupling has not moved during crimping.

ASSEMBLY INSTRUCTIONS FOR:

800 SERIES PUSH-ON COUPLINGS. USE ONLY RYCO PL1 and RQP6 SERIES HOSE.

STEP ONE

Cut hose to required length with a sharp knife.
Lightly lubricate inside of hose and outside
of nipple.

STEP TWO

Push hose onto fitting until hose end bottoms
underneath cap as shown.

STEP THREE

If hose assembly is to be used at above 50%
   of Maximum Working Pressure, or in a
   potentially dangerous or critical application,
   a clamp must be used.
Do not overtighten clamp as this may damage hose.

TO REMOVE COUPLINGS

STEP ONE

Remove clamp if fitted. Slit hose lengthwise,
from cap to end of hose tail.

STEP TWO

Sharply bend hose and remove.